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Job Description – Controls Engineer (Industrial Automation) Location: Sunnyvale, CA (SF Bay Area) Work Arrangement: Full-time, onsite – 5 days a week at office/lab Experience: 3–5 Years Joining: Immediate or within a month (max) Role Overview We are looking for a hands-on Controls Engineer with 3–5 years of experience in industrial automation, controls programming, equipment commissioning and troubleshooting. The candidate will work on configuring, operating, integrating and maintaining automation equipment in a manufacturing/lab environment. Key Responsibilities - Configure, program and troubleshoot industrial automation systems, PLCs, motion controllers and robotic equipment.
- Diagnose electrical, mechanical, pneumatic, communication and I/O-related issues.
- Configure and commission motion systems, servo drives, conveyors, lifters and robotic systems.
- Support machine vision systems, sensors, actuators and process equipment configuration.
- Read and interpret electrical drawings, PLC logic, wiring diagrams and controller configurations.
- Perform equipment commissioning, functional testing, fault diagnosis and recovery.
- Support integration of new automation hardware and ensure reliable equipment operation.
- Document configurations, troubleshooting activities and corrective actions.
Required Skills & Experience - 3–5 years of hands-on experience in industrial automation, controls engineering or equipment commissioning.
- Working knowledge of PLCs, electrical controls, digital I/O and industrial communication protocols.
- Experience with motion control, servo drives, robotics and automation equipment.
- Familiarity with PLC platforms such as Omron or Beckhoff.
- Exposure to robotics platforms such as Epson, Yaskawa or Inovance.
- Experience with industrial vision systems (Keyence/Basler) is an advantage.
- Knowledge of EtherCAT, Ethernet/IP, Modbus TCP, RS-232 and CAN communication protocols.
- Strong electrical troubleshooting, problem-solving and hands-on diagnostic skills.
Preferred Qualifications - Experience with Festo drives, conveyors, pneumatic systems and industrial screwdrivers.
- Exposure to machine safety systems, interlocks and emergency stop circuits.
- Ability to independently troubleshoot and commission automation equipment.
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